Modified Homepage Modified
Get Adobe Flash player
Os Giken Tour Store Front

OS Giken - Behind The Scenes

The Inner Workings Of One Of Japan's Most Well-Respected Tuning Companies
From the February, 2010 issue of Modified Mag
By Dino Dalle Carbonare
Photography by Dino Dalle Carbonare
Os Giken Tour Store Front
In order to finish first, you must first finish the race." This is a motto Okazaki-san of OS Giken has built his successful company around. Back in the 1970s preparing your car for racing in Japan was close to impossible because quality parts were so hard to find. People thought that extracting more power from their engines was synonymous with success, but failures to drivetrain components-not driver skill-were the determining factor in deciding who would win and who would lose the race. Okazaki-san saw an opportunity and took it, dedicating his life to developing and producing some of the most sought-after components in Japan. To find out more about OS Giken, we met up with Okazaki-san and his staff at the company's HQ outside Okayama City in the south of Japan.

Os Giken Tour Limited Slip Differential Clutch
Talking to the brains behind such a respected name in the automotive world is always intimidating, but this meeting with the Shacho (boss) couldn't have been better. As soon as we arrived, we got down to business, and it was obvious that even after so many years in the game Okazaki-san still has an outstanding passion for the products he creates. He talks with an assertiveness that commands respect from the people around him, but at the same time manages to create a family-type atmosphere within his workforce, something that is rarely seen within the extremely formal (most of the time) setting of a Japanese company.

Os Giken Tour Limited Slip Differential Clutch Parts
A closer look at the clutches... 
   
  read full caption
Os Giken Tour Limited Slip Differential Clutch Parts
A closer look at the clutches inside OS Giken's limited-slip differentials.
Os Giken Tour Clutches
OS Giken manufacturers its... 
   
  read full caption
Os Giken Tour Clutches
OS Giken manufacturers its clutches in-house with proven components and materials. You can bet an OS clutch will take any punishment you throw at it.
Os Giken Tour Metal Slugs
These metal slugs will soon... 
   
  read full caption
Os Giken Tour Metal Slugs
These metal slugs will soon turn into custom-made gears for OS Giken's sequential transmissions.
Os Giken Tour Sequential Transmission Gears
The enthusiasm as he explains the general theories behind components like limited-slip differentials and sequential gearboxes is awe-inspiring, and I'm convinced that given enough time he would go on all day long. OS Giken values reliability as a top priority when creating its products, and some of the things we were first shown were the internal parts of a clutch and LSD that had been tested for more than 100,000 miles. Comparing them to equivalent products from other manufacturers also subjected to the same test, it was obvious that OS Giken parts were superior, showing a fraction of the wear and tear as their competition. Okazaki-san is especially proud of the Super Lock LSD (developed in three specific specs), the top-of-the-line item being impressively smooth and silent during operation thanks to specially grooved and drilled plates that provide optimal lubrication. He runs one in his Nissan Fuga (Infiniti M45) and even takes us out to feel for ourselves just how quiet it is!

Os Giken Tour Nissan Kouki S14
Much like every shop in Japan,... 
   
  read full caption
Os Giken Tour Nissan Kouki S14
Much like every shop in Japan, space is at a premium, so it's common to have a workshop and office in one area.
Next up was a tour of the factory where some OS Giken components are built. On one side of the main factory floor, components arrive from the foundry ready to be machined like the forged ring billets, which will be turned into precise cogs for its gearbox kits. We were shown the full R33 Skyline GT-R close-ratio transmission upgrade, as well as the lightweight clutch fork for a JZA80 gearbox.

Os Giken Tour Flywheels
The many different types of... 
   
  read full caption
Os Giken Tour Flywheels
The many different types of flywheels that will soon be mated to twin- or triple-disc clutches.
Os Giken Tour Bellhousing With Heavy Duty Clutch Fork
An OS Giken bellhousing complete... 
   
  read full caption
Os Giken Tour Bellhousing With Heavy Duty Clutch Fork
An OS Giken bellhousing complete with heavy-duty clutch fork. This isn't your average OEM-style setup-it's meant to withstand severe punishment.
Os Giken Tour Machining Transmission Housing
An OS Giken transmission housing... 
   
  read full caption
Os Giken Tour Machining Transmission Housing
An OS Giken transmission housing is being machined here.
Honda Civic Research
Honda Civic Explore the new Civic and examine the various features it has to offer. Check the available rebates for the Civic, which will help you save money on your next new car purchase. It comes with comparable warranty coverage to other vehicles in its class. You also might want to research the Nissan Altima and the Mazda CX9.
Os Giken Tour Grinding Os Giken Tour Clutch Assembly Station
Os Giken Tour Connecting Rod Os Giken Tour Transmission